how is lace made

Lace used to be the exclusive of the royal family and aristocrats, but with the progress of society and the emergence of automated machines, lace began to be popular, and it is no longer the exclusive of the rich. Today, lace is widely used. It’s found everywhere, from everyday shoes and clothing to holiday party decorations and packaging boxes

So,how is lace made? in the workshop of BOSCO Company, how did our 100% polyester lace come from a yarn to the life of consumers

Step 1:beam-warping

After the production department of BOSCO receives the production order, it will first make a jacquard process template, and then prepare the corresponding amount of yarn for warping according to the demand.

Warping is the process of winding a certain number of warp threads parallel to the warp shaft or knitting shaft according to the specified length and width. The warped warp is used for sizing and threading. Warping requires that the tension of each warp is equal, the distribution on the warp shaft or the knitting shaft is uniform, and the color yarn arrangement conforms to the process regulations.

how is lace made

Step 2:fabric manufacture

After warping, hang the finished material according to the technical requirements to the lace warp knitting machine. At the same time, the finished jacquard template is also installed above the machine, at this time the weaving begins, the machine will weave the thread together into the pattern, each hole in the paper corresponds to a crochet hook, if the crochet hook hits the hole in the paper will hook back a line, if it hits the cardboard, the crochet will stop, the punched card system can ensure that the pattern is repeated and does not make mistakes.

In the weaving process, our QC will check whether there are any defects in the stitching work, and the qualified lace fabric will be packed and sent to the dyeing workshop for dyeing

Step 3:Dyeing

The lace cloth woven according to the customer’s requirements will be sent to the dyeing workshop for dyeing. We will have very professional workers to operate the dyeing process, which can accurately dye the color desired by the customer, and can control the color difference well.

After dyeing and finishing the lace fabric, we will have QC personnel to check the finished fabric again to see if there will be uneven dyeing, holes and dirt

Step 4:Finished product processing

After receiving qualified dyed lace fabric, our finished product workshop will carry out edge cutting, sewing, metal air holes and other technological processes according to customers’ requirements

Our lace placemats need to be trimmed, some lace tablecloths and lace table flags need to be stitched and printed, and some lace curtains will also need to be embroidered, 3D stitched and metal-eye making

Step 5:Packaging

The finished lace ornaments will enter the packaging workshop for packaging. There are various forms of packaging, such as ordinary hanging card packaging, color box hanging card packaging, PVC bag or PE bag packaging, zipper bag packaging, etc. In short, we can customize what kind of packaging customers need.

In addition, we can also bulk the products, that is, the customers are looking for bulk curtains, bulk tablecloths, etc. For bulk specifications please click here.

Step 6:Shipping

We will pack the packaged products into the outer box according to the customer’s requirements. Finally, we will conduct random inspection on the goods. After passing the inspection, we will arrange the shipping date and notify the logistics to the warehouse for shipment and delivery.

As for the mode of transportation, some client require air transportation, some require sea transportation, and some require express delivery. No matter which mode of transportation, we will try our best to cooperate, and sea transportation accounts for more than 90% of our shipments. If a guest needs door-to-door logistics service, we will also arrange it for them.

In short, as long as client tell us their needs, we will mobilize all the resources around them to meet their needs.

Through the above series of processes, wholesalers will receive the goods and put them on the shelves, so that consumers can choose from the shelves of major stores, and they can bring their favorite lace ornaments home.Have my words given you any answers? HOW IS LACE MADE? If not, please contact BOSCO:[email protected]

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HIGHLY EXPERIENCED SUPPLIER MANUFACTURER OF WARP KNITTED LACE DECORATION PRODUCTS

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